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Crimping Butt Connectors

If an electronic component fails, connectors allow a technician to quickly replace it with a new one. Now look at crimp-on connector. Like all good insulators, plastic resists the flow of electric current. However, each type fits into one or more of five categories. The BCT-1 hand crimper's different jaw sizes for different size connector pins.

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The BCT-1 hand crimper for crimping Molex connector pins. As shown above, durability varies with the materials used. In a connector specification, this figure indicates the maximum amperes at which the connector can be used continuously without electrical or mechanical failure. Compare this to the contact to pin connection, which is only slightly affected by thermal expansion.




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In the industry, these categories are known as levels. The contact to wire connection is the problem. Its main functions are to hold the terminals and protect them from shorting, dust, dirt, moisture, and electrical interference. If the General Illumination GI 6 volt connectors are not burnt, chances are good they have been stressed. Pockets "A" and "B" have a smooth circular shape, and can be used to crimp the terminal pin's insulation-grips into a "bear hug" around the wire's insulation, but Molex suggests using the C,D,E pockets for insulation too. These are of great importance to customers who must match the right connector to an application.


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When two metal terminals mate, electrons can flow from one surface to the other, continuing the circuit. Header pins also have the same problem with plating but not retention! Typically, this is less than 25 milliohms. Connectors are probably the biggest single problem in solidstate pinball machines of any pinball manufacturer. These pockets cause the end of the pin's wire grip wings to curl over and dive into the center of the wire strands.


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